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A swarm of 3D printed cyclists reveals the best position in the pack

As the Tour de France begins, the world’s largest sporting computer simulation shows how riders can get ten times less air resistance than previously thought
A hundred cyclists jostle for position
Cyclists jostle for the best position, but how can they know without running a computer simulation?
Itsik Marom / Alamy Stock Photo

The world’s most famous cycling race,  the Tour de France, is getting underway again.  As they wind their way through the countryside, the over one hundred cyclists will group tightly together in a pack – known as the peloton – to reduce air resistance and save their legs.

Now, thanks to the world’s biggest sporting simulation, we know exactly how much of an advantage they get from burying themselves in the peloton. Not only is less effort to be in the middle of the pack, it’s around ten times easier than previously thought.

To study the air flow around a group of cyclists, researchers created the largest ever sporting computer simulation. They divided a virtual peloton into 3 billion different cells for assessing wind resistance. This was then processed by a supercomputer that ran for 54 hours to calculate the interactions between riders, bikes, and the air around them.

The results that popped up won’t surprise cycling fans – it’s best to be at the back of a triangular formation. However, it was previously estimated that this advantage is a wind resistance of around 50 per cent that of a lone rider, but the team found it to actually be a miniscule 5 per cent.

“Put it another way: it is as if a rider is cycling at 12 to 15 kilometres per hour in a peloton that is speeding along at 54 kilometres per hour. That’s why it feels right that riders expend so little energy,” says Bert Blocken, who lead the project with colleagues at Eindhoven University in the Netherlands and KU Leuven in Belgium.

121 3D printed cyclists
3D printed cyclists ready to race
The Peloton Project

The calculations were then validated by using 121 physical models of cyclists in a wind tunnel. The models were 3D printed copies of a PhD student. Wind was then blown past them, and small pressure sensors were used to check the difference in air resistance at each point.

Cyclists often jostle position in the peloton, and Blocken’s work may help them to work out where to aim for. For example, the air resistance about 6 or 7 rows back in the peloton is similarly as advantageous as further back, but a cyclist would also have the advantage of being close enough to the front for any potential sprint finishes.

“You can see immediately, from the car beside the riders, that some are hardly pedalling at all,” says Tim Wade, at UK analytics firm Dimension Data, who spoke to èƵ whilst following a peloton on the first day of the Tour de France.

The simulation may not yet account for enough real-world mess, such as variation in rider physique, bike design and the randomness of weather on the day, he says.

Topics: Sport / Technology