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Astronauts could 3D print tools from their own processed faeces

Astronauts on long missions won't be able to bring all their tools with them. A new way of turning faeces into 3D-printable plastic may solve that problem

Down the drain - and into a 3D printer
Down the drain of a specialised space toilet – and into a 3D printer
NASA/Science Photo Library

Waste not, want not. A new method for turning faeces into plastic could come in handy for people living on Mars.

Interplanetary travellers face two big challenges: how to transport all the tools and equipment they need from Earth, and what to do with all their waste. at the University of Calgary and her colleagues wondered if they could find a simple solution to both.

They genetically-engineered Escherichia coli bacteria to convert human faeces to a type of plastic called polyhydroxybutyrate. Using a 3D printer, they showed this plastic could be made into small tools like wrenches.

“When you’re planning space missions, there’s no way you can predict everything you’ll need,” says Arcellana-Panlilio. “The nice thing about this plastic is that it can be moulded into whatever you want.”

Sewage to usage

The team envisages astronaut faeces being collected by vacuum toilets into tanks. There, bacteria would feed on fatty acids in the stool and produce plastic for tool-making. Any leftover solid waste could be used to make radiation shields.

The storage tanks, pumps and filters would need to be transported to Mars, but this hassle would be offset by limitless tool production, says Arcellana-Panlilio. The total weight of the equipment would be less than one-fifth of that of the water processing unit on the International Space Station, she says.

In July, two of Arcellana-Panlilio’s students will climb aboard Canada’s Falcon 20 aircraft to test the plastic-making process in low gravity. Because the aircraft can only simulate microgravity for a few minutes at a time, their aim is to see if they can extract the nanosized plastic granules from the bacteria without the normal pull of gravity.

The researchers are also looking at ways to make different types of plastic. Their plan is to engineer E. coli bacteria that can convert faeces into plastics with varying strengths and flexibilities for different applications.

But it’s not just people on Mars who could benefit – sewage could also be converted into plastic on Earth, says Arcellana-Panlilio. Unlike other plastics, polyhydroxybutyrate is not made from fossil fuels and is biodegradable, meaning it is kinder on the environment, she says.

Reference: bioRxiv,

Read more: An easier way to turn plant scraps to plastics

Topics: 3d printing / Faeces / Space flight