
Read more: “Instant Expert: Carbon capture and storage“
Carbon dioxide forms around 10 per cent of a typical coal power station’s exhaust gas, so before burial it must be separated from other gases. Burying all the exhaust would be infeasible, not least due to the huge volumes involved. However, separating CO2 is currently the most expensive part of carbon capture and storage (CCS), so extensive research is under way to increase efficiency.
Three ways to carbon capture
POST-COMBUSTION captures CO2 from the exhaust gas. It uses chemicals called amines that selectively react with CO2 when exhaust gas is bubbled through. Heating this solvent releases the concentrated CO2, allowing the solvent to be reused. Amine-based capture is now used in natural gas processing and at pilot carbon capture plants. It can be retrofitted to existing power plants.
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PRE-COMBUSTION strips the CO2 out of the fuel before it is burned, via a series of interlinked chemical reactions. The fossil fuel is converted to syngas (carbon monoxide and hydrogen), which is then reacted with water vapour (a “shift reaction”) to form an easily separated mixture of hydrogen and CO2. The hydrogen is then burned. Many proposed CCS projects plan to use this method.
OXYFUEL COMBUSTION burns fuel in almost pure oxygen instead of air. This means that the exhaust gas is made up mostly of CO2 and water, which are easily separated. However, producing pure oxygen is an expensive and energy-intensive process. A handful of pilot test facilities currently operate.
Smaller, better, cheaper
Present day CO2 capture methods (left) use up a lot of energy, so a lot of effort is going into developing more efficient alternatives.
At present, chemicals called post-combustion amines are used to capture CO2 by reacting with it. They are likely to be replaced in the near future by advanced amines, which require less heat to release the CO2 they capture. They will also be more resistant to degradation by other chemicals in the flue gas, so will last longer. Upgrading won’t require any expensive major restructuring either.
In the medium term, “physical” adsorbents of CO2 may be introduced. These materials stick to CO2 rather than reacting with it, so less energy is needed to release the CO2 and reuse the adsorbent. Initially, these physical adsorbents are likely to be liquids, but switching to solid materials known as molecular sieves could greatly reduce the physical size and operating costs of equipment.
Another technology under development uses crystalline compounds called metal organic frameworks, which have a vast internal surface area relative to their weight. Pressure changes can force these materials to selectively soak up or release CO2 as required. The equipment would be minimal in terms of size and energy consumption compared with current methods.
Alternatively, an existing type of filter called a selectively porous membrane could capture CO2 from exhaust gases. These “films” are already established in other industries, for separating CO2 from hydrogen. However, to work with exhaust gas the whole membrane needs to be increased in size, adapted to hotter operating temperatures, and attain higher purity of separation.
Algae are widely considered for use in CO2 separation. Exhaust gas could be pumped through tanks of algae, which would photosynthesise the CO2. This would produce biomass that could then be reused as liquid or solid fuel. However, very large surface areas would be necessary to absorb enough sunlight and a lot of nutrient input would also be needed.
Ultimately, the most efficient solution could rest in an entirely different style of fuel combustion – a process known as chemical looping. Instead of using air to supply the oxygen necessary to burn fuel, the oxygen carrier would be a solid metal oxide. This reacts with the fossil fuel to form easily separated hydrogen and CO2; the hydrogen is used as a fuel, while the CO2 is captured. This requires energy input, but regenerating the metal oxide by exposing it to air releases energy – so the two processes almost cancel each other out. Overall, the energy needed to capture CO2 this way could be as low as 2 per cent of the total energy generated, a fraction of the 25 per cent penalty of current systems.
“Ultimately, the most efficient solution could rest in an entirely different style of fuel combustion”
